WWVB Loopstick Antenna & C-Max Receiver

© Brooke Clarke, 2003 - 2022




7.5"
                  Loopstick for WWVB 7.5" rod
CME-8000
                  Component side 2.5" rod

Background
    Bank Winding 
    Litz Wire
    Measured Data
C-Max
    Coil Design 
    CME8000-Bus-LP-01 
    CMMR-6P-60
        Interference
       Sensitivity
K5JHF Clock Kit for the CMMR-6P-60
Better Antenna for the CMMR-6P-60
    Progress
    750T
    60T
    120T
    120T spaced
    131T spaced
    Video of stock CMMR-6P-60
Table of Cap Value & Impedance
Skin Depth
Patents
Thermal Time Constant
La Crosse WT-3102 WWVB Clock
La Crosse UltrAtomic WWVB Clock
EverSet ES100
2013 New Phase Modulation on WWVB
MAS6180C receiver IC
Patents
RF Interference
Links

Background


I wanted to make a loop antenna for receiving WWVB based on the Amidon R33-050-0750 Ferrite rod.  This uses the type 33 material and is 1/2" diameter by 7.5" long.  After trying a number of different windings I think the current version may be optimum for WWVB at 60 kHz.  It's bank wound using 2 layers of 5x36x44 Litz wire.

Bank Winding

The following explanation of "Bank Winding" is for a 4 layer coil.
"Bank Wound" means that you start the winding at the left end, then make 4 turns then wind backwards for 3 turns then forward for 2 turns and then backward for one turn.  Now there are 4 layers of wire all at the left end.  This process is repeated until the length of the rod is covered.  The important fact about this type of winding is that the electrical distance from any one turn to it's immediate neighboring turn is is just a few turns.  If the coil was wound a layer at a time, then the electrical distance between turns may be hundreds of turns.  The self capacity of the completed coil depends on both the capacity between adjacent turns and also the voltage between the turns.

If you look at the equivalent circuit for a single layer coil where the turns are spaced about one wire diameter it can easily be seen the the total coil voltage is divided so that 1/N of the voltage is across each turn-to-turn capacitance.  That's to say the capactance is very closd to the capactance of the first to the last turn.  But if you added a second layer then the two coil terminals are at the same end and the turn-to-turn capacitance for the turns adjacent to the two terminals has 100% of the coil voltage across it.  The next turns away from the terminals has (N-1)/N of the full coil voltage, etc.  This results in a huge self capacity.

Litz Wire

There are a number of effects that cause the A.C. resistance of a wire to be higher than the D.C. resistance. 

Skin Effect

In a straight wire, with no other wires near by, as the frequency increases the electrons carrying the current move away from each other and so end up more and more near the surface of the wire and less and less along the centerline.

Proximity Effect

Is similar to Skin Effect, but is caused by the interaction between wires that are near to each other.
Litzenhardt wire is made up of a number of independent conductors that are insulated from each other.  There are a large number ways that the strands can be arranged.

The correct term may be Litzendraht, meaning Litzen (braided) Draht (wire)
Thanks to John Portune W6NBC

The wire I used is made from AWG number 44 wires that are in bundles of 36 wires and there are 5 of these bundles in the final wire.  If you needed a cable with 180 seperate wires you could use this Litz wire that way.  Since a single # 44 wire has a diameter of 0.00198" the total area of the 180 wires is equivalent to a solid wire of diameter 0.02656", or between AWG 21 and 22.

The problem is the insulation takes up space that could be used for copper.  The result is that Litz wire typically only works well below a few MHz.  It's interesting that at mains power frequencies (20, 50 or 60 Hz) the largest size single strand wire you can buy is determined by skin effect.  If a load requires more square mills of copper area then you need to use multiple insulated conductors.

MWS - Litz tool - input the AWG size to get the cross sectional area and it tells you the available strand count and wire sizes.

Measured Data

The following plots were made using the HP (Agilent) 4395A in the Network Analyzer mode and using the Z Transform technique where the unknown device is placed in series with the center conductor.
The problem with this winding is that it's very difficult to bring it to reasonance because of the difficulty in finding fixed caps of the exact value you need.
A much better approach is to make the coil on a sliding former so tuning can be done simply by sliding the former.  That's the way the commercial WWVB antennas are made.

Bank Wound WWVB Loop
                  antenna 7.5" ferrite

Imaginary Part of Impedance Plot

Imaginary Z of
                WWVB Coil





The marker shows 1.004 k Ohms at 32.960891 kHz. The network analyzer has already separated the real and imaginary parts so this is pure inductance.

L = X / (2 * PI * F) = 4.83 mH

Real Part of Impedance Plot

Real Part of
                coil Z





You can see that at 100 Hz the real part of the impedance is about 1 Ohm.  i.e. the DC copper resistance. The marker shows the resistance has climbed to 29.325 Ohms at 60 kHz.

Without making a plot of "Q" vs. frequency and analyzing the slope it's hard to say what's causing the resistance.  It may be skin effect, proximity effect, or dielectric losses or some combination of these.

Resonated with Mica caps

Coil Reasonated
                with 1.35 nF






Marker shows 94.308 dB at 62.485345 kHz.
Ohms = 10 ^ (dB/20) = 51, 927 Ohms.

The shunt capacitance is given by:

C = 1 / [ L * (2 * PI * F)^2] = 1.34 nF

The HP 4332 LCR meter measured the caps at 1.35 nF.

The loading capacitance value was chosen so that when the coil, caps and a small variable cap and the input capacitance of an amplifier are connected the resonance point can be brought right on 60.0 kHz.

The Q = XL / R = 51,927 / 32.96 = 1,575

A similar plot of just the coil shows that it's self resonance frequency is very close to 500 kHz.  That's good in that you don't want to run a high Q coil near it's self resonant frequency and here we are well away from it.

C-Max

Coil Design

This appears to be an improved version of the Temic LF time receiver chips.  They specify the resistance at reasonance [40k to 100k for the CME8000 = (1/Q) * SQRT( L/C) ] of the loop for best signal to noise. They have an antenna design - tool to help.  The Q should not be between 40 and 150 for the CME8000 if higher temperature effects may tune the cirucit out of reasonance.  Note that they have a single IC that can be used with a single loop antenna and by switching caps will tune to LF time stations at 40, 60 or 77.5 kHz and knows how do decode them.

The above loop with the caps that are installed has a resistance at reasonance (60 Hz) of about 52 k Ohms.

The reasonating cap should not be an X7R type since they change capactance up to 10% during soldering.

The desired loop would be 1.5 mH for WWVB and the cap would be 4.7 nF with a Q of 100.
To get the above coil down to 1.5 mH would require removing a lot of turns which would reduce it's series resistance increasing the Q, probably to way over 100.  Then either a fixed resistor can be added to control the Q or the reasonating capactance needs to be designed to track with temperature.

Resonating Caps

C-MAX has an app note on the choice of resonating caps.  In order to get surface mount caps they have gone with multilayer ceramic cape.  But that makes for a big problem.  If the wrong type is used there will be large permanent changes in the capacity because of the soldering operation (maybe measure cap first then use silver epoxy for attach?).  For the loop above I used a combination of mica caps and a variable cap to tweak the total.

Q

When the loaded Q is high there can be a problem with temperature causing the center frequency to shift to the point the received signal drops.  For most commercial applications the Q is limited to 120.

There is an upper limit on Q imposed by the signal bandwidth.  L.F. time code stations use a modulation that changes once per second so a bandwidth of say 10 Hz would be plenty.  This implies that at a Q of 6,000 you will start reducing the modulation.

But the C-max limitation of Q<=120 comes from temperature stability.

CME8000-Bus-LP-01

In the photos above remember that my loopstick is 7.5" long and the CME module is only 2.5" long.  It's interesting that both of the ICs on this module were made by Atmel.  The 3 station LF time receiver is the Atmel CME8000 and the micro controller is the AT89LS52 (8051 based) driven by a 11.0592 MHz crystal.

They make a number of different versions of the LF time signal board and all those that have an on board RS-232 chip, like the MAX232, can NOT be used in real time because the switching noise of the RS-232 chip for generating the negative voltage is many 10s of dB higher than the received LF time signal.  The model shown here was chosen because it has only TTL/CMOS outputs, i.e. does not have the RS-232 chip on the board.

CMMR-6P-60

CMMR-6P-60 C-Max WWVB
      ModuleThe CMMR-6P-60 is the 60 kHz version (they also offer 40 kHz and 77.5 kHz versions) for WWVB.  It's based on the C-MAX CME6005 which is the analog front end without a CPU.

Digi-Key p/n:  561-1014-ND.

The C-Max data sheet has a table calling this the CME6005 w/o CPU and that's the way Digi-Key has listed it.  But it's really an evaluation kit for the CME6005 and comes with an attached (and tuned) 60mm x 10mm loop stick antenna.  The C-max bag has a sticker "Tested Sample".  This is important because of the difficulty in tuning the antenna to reasonance using surface mount caps.

Notice that the wire between the antenna and PCB is twisted.  That is required to minimize interaction between the magnetic field caused by any digital circuitry and the very low level input signal.

Note there is a through hole type cap on the loop stick and in addition there are pads on the board for C4, C3 & C7 to reasonate the antenna.  Since those three have no cap installed it's clear that the thru hole cap attached to the antenna is resonating it at 60 kHz.  A method to do that is described in the CME6005 data sheet.

The cylindrical package is a 60 kHz series resonant crystal acting as a filter.  It's possible to connect two crystals in parallel (and two of the three frequencies and this board would then output the time code for whichever station was within reception range.  But C1 and C2 may need to be different values for different stations.

This circuit operates on 1.2 to 5.5 volts aned draws about 100 uA.  That means all inputs and outputs are very high impedance.

13 Jan 2009 - have a receiver module powred at 3 V and a DMM watching the output (1 second per bit should be visable) but so far the output is between 2.9 and 3 V.  Maybe later tonight it will start working.  Looking with a scope shows pulses about 4 us wide at random times.  The outputis mostly at +3 V and the pulses go to 0 V.  Using a GPS receiver to supply a trigger pulse once per second confirms that the narrow pulses from the CMMR-6P are not correlated with the time.

4:30 pm it's starting to work.  See the scope photo below:
C-Max CMMP-6P-0 13
      Jan 2009 about 4:30 pmThe gaps in the bottom part of the trace correspond to the time code.  But they are not solid.




by 7:23 about the same, dots, not solid at the bottom.



This is connected to TCO and not working very well.  Maybe there was a wiring probllem?





Changed from powr supply to battery operation and added LED and resistor to monitor.
First connected LED to the TCO output, but that means the LED is  normally on all the time draining the batteries and it didn't seem to work very well.
Connecting the LED to the logic inverted output TCON works better and saves the batteries.
CMMR6P60 Battery
      Power driving LED
This is a very handy gadget in that you can take it to different places to see how well it works.
Put in the bedroom at night you can see that the data is more solid, but far from noise free.



Next to put a scope on TCON.


CMMR6P60
                with 2 AA cells & Antenna Option wires

A couple of wires were soldered to the board so that other antennas can be connected.

Note:

The unit shown at left did not have solid blinking of the LED but the unit built in Octobeer 2010 does have solid LED blinking 24/7.  See video below.

Key points:
Old
Oct 2010
2 AA Batteries
3 AA Batteries
direct LED connection (1 & 7)
Resistor & LED (1 & 7)
PCB (5) ground
PCB (5) ground


Interference

Graphic displays, both CRT and LCD, emit radiation because of the scanning and modulation signals.  When testing the CMMR-6P-60 using the Rigol scope if the receiver gets too close to the screen the data is totally garbled.
CMMR-6P-60 Interference from Scope
When the scope is close to the receiver the data is corrupted.
CMMR-6P-60 No Interference from
                Scope
Moving the receiver away from the scope solves the problem.
Note:
In a real application if the receiver is near electronic equipment there may be a similar problem.

A Nikon D300s camera when close also corrupts the data, discovered when making the video below.

Sensitivity

My first testing with a LED directly connected to the CMMR-6P-60 showed noise during the daytime, but around local midnight the flashing was a solid one pulse per second.  In Oct 2010 with a different CMMR-6P-60 I'm seeing no noise 24/7.  There are two differences, now there's a resistor in series with the LED to limit current (make the battery last longer) and I'm using three AA cells (make the battery last longer).

I notice that the K5JHF clock, just below, did not sync up as soon as it was powered up at 3 pm but did sync around midnight.  It uses two AA batteries and the receiver output drives a micro controller input pin that's very high impedance.  That seems to say the receiver wants to run from about 5 VDC and not from two AA batteries.

K5JHF Clock Kit #7 for the CMMR-6P-60

This is a kit to make a clock based on the CMMR-6P-60. Shown below as received.
Note:  This clock DOES NOT make the DST/ST switch automatically, i.e. there's a software bug.
WWVB K5JHF Clock kit
Kit Assembled Running Without WWVB Receiver
Kit Assembled
              Running Without WWVB Receiver

The clock comes up in
hh-mm-ss mode and with
CW ID active.  The LED
flashes along with the CW.


This kit makes use of some surface mount parts but is straight forward to hand assemble with a soldering iron.  But there's one gotcha.  The2x5 header for the LCD is located inside the 2x8 DIP socket for the micorcotroller so you have to install the 2x5 first then the 2x8. 
[Another way is to solder in the 2x5 pin header upside down and then press the plastic block down to the PCB.]
Also be sure that pin 1 on the LCD matches pin 1 on the kit PCB.  The piezo has seperate "Tic" and "Toc" sounds that are cute.

Now, where did I put the CMMR-6P-60?
Got another CMMR-6P-60 from the maker of this clock kit.
When first powered on around 3 pm local time the clock did not sync, but did sync around midnight, but ever since it has not displayed any starting letter when I've checked.
I'll be checking closer to noon to see how it's doing.

When looked at
yy mm dd hh mm ss
19 Feb 2010 about 11:51 (Day of Year = 50)  UTC = 19:50
10 02  19 05 01 59
19 Feb 2010 about 12:01  10 02  19 05 01 59
This means that the clock lost lock at 5:02 am this morning, but no first letter has appeared since so am confused how they work.
20 Feb 10 am
10 02 20 01 01 59
23 Feb 9:32 am
10 02 20 01 01 59
This menas the clock has NOT synced for a few days.  The time show is 12 seconds slow.

Kit Assembled Running
      With WWVB ReceiverThis photo of the clock running a little before noon shows no prefix letter.  Note I have assembled the kit so that the setting buttons are facing the same direction as the LCD face to make it easy to operate the buttons. 
Top button is "Up/Increase/On"
Center button is "Down/Decrease/Off"
Bottom button is Mode,


First Letter of Display

L
Loss of detectable signal
U
detected a signal but has not detected a 200ms sync (Un Locked)
E
received noise and is starting the sync detect again
S
detected a 200ms Sync and needs a second sync before it sets the clock
<blank>
two consecutive syncs detected and the clock is set/synced








14 March 2010 DST Problem

K5JHF WWVB Clock #7 problem with
                DST switch
The WWVB wall clock is displaying the correct time
of 14:34:16, but . . .

The K5JHF clock is displaying 13:34:19, i.e. there's a 1 hour error.

The Heathkit GC-1000 WWV clock has a similar problem in that it makes the DST/STD time swtich when the station in Colorado changes, not in your time zone.

The last sync word is:
yy mm dd hh mm ss
10 03 14 05 03 59, so it was in sync early this morning and so the problem is a software bug, not a lack of sync.



25 Oct 2010 - Since the Rigol scope was being used to investigate the CMMR-6P-60 antenna a quick look at the K5JHF clock confirmed that the Pon pin was grounded and to check for digital interference.  If the loop is brought close to the micro controller PCB the data gets garbled.  But when the loop is as far away as the short wires that come with the loop stick antenna the noise is gone.  For most applications seperating the loop stick from any digital electronics by say 6" or more might be a good idea if you don't have a scope to check for interference.

Better Antenna for the CMMR-6P-60

I have some Russian Ferrite rods on the way.  The eBay ad says:
"Large Balun Ferrite Rods 10x200mm"
They are very similar to the 7.5" rod above, but this time I'll make provision to tweak the resonant frequency in a simple manner.
Ferrite Rods
        10x200mm
After cutting the tape each rod needs to be cleaned of tape residue.
Rods measure: 9.75 mm (0.383") dia x 199..2mm 7.846" long.

Making coil former from 67 # paper.  Wrapped a little more than one turn then glued and tapped.  Rod slides easily in and out of former now.  The hope is that it will also slide on the rod after the coil is wound on it.  Note that if ordinary 20 # copy paper was used the wire tension would lock it to the rod.
WWVB Ferrite Rod
        Loop antenna Coil
This is about 750 turns of 32 AWG wire.  The former works, i.e. the rod easily slides in and out of the former (O.D. about 0.441")
Luh = (N*N*R*R)/(9*R + 10*H)
N = 750
R = 0.2205"
H = 6.78"
L = 392 uh = 0.392 mh without the ferrite rod inserted.

relative permeability = 25.62 mh / 0.392 mh = 65.4.

Using the HP 4275A LCR meter to measure L and Q while pushing the ferrite rod using vernier calipers gives the following data:
Measured at 40 kHz with 1 ma current in coil.
Note: a Q of 150 is a single count from a Q of 150.

The inductance is very close (R² = 0.9998) to:
Lmh = -0.0169x4 + 0.3405x3 - 1.8206x2 - 1.742x + 25.705

Dist
inch
L
mh
Q
-0.147 25.58 150
0 25.62 160
0.25 25.37 160
0.5 24.74 150
0.75 23.74 160
1 22.58 150
1.25 21.29 150
1.5 20.01 150
1.75 18.66 150
2 17.31 150
2.25 15.75 50
2.5 14.45 50
2.75 13.12 50
3 11.87 50
3.25 10.62 60
3.5 9.42 60
3.75 8.25 60
4 7.17 60
4.25 6.15 60
4.5 5.2 60
4.75 4.3 50
5 3.556 49
5.25 2.841 43
5.5 2.231 35.5
5.75 1.686 28
6 1.2352 21.1
6.25 0.8902 15.5
6.5 0.6566 9.5
6.75 0.4852 8.6
7 0.4014 7.1
7.25 0.3667 6.5
7.5 0.3615 6.4
7.75 0.3609 6.4
C(resonance) = 1/[L*(2*PI*f)^2] = 1/[25.0*(2*PI*60E3)^2] = 2.81E-13 = 0.281E-12 = 0.281 pf
R(resonance) = (1/Q) * SQRT( L/C) = (1/150) * SQRT(25.62E-3/.281E-12) = 2013 Ohms

Progress

Shown below are the 750, 60 and 120 turn coils.
The 120 T coil has been adjusted to reasonate at 60 kHz with the 4n7 cap..
It would work a little better if turns were removed so it was closer to the center.
WWVB Coils for
        200x10 mm Ferrite

750 Turns

This( 750 turns)  is way too much inductance.  It should be more like 1.5 mh (see above)
First cut would be 1.5 mh/ 65.4 = 22.9 uh.
Luh = (N*N*R*R)/(9*R + 10*H)
L = 22.9
R = 0.2205"
H = since L is proportional to N^2  reducing the inductance from 25 mh to 22.9 uh requires a change in turns of 33.
Guess N= 750/33 = 23 then
H = 0.0095 * 23 = 0.216"
Now Luh = (23*23*0.2205*0.2205) / (9*0.2205 + 10* 0.216) = 6.2uh
Another guess:
SQRT(22.9 uh / 6.2 uh) = 1.92 times more turns or 44 turns
N = 44 turns
H = 0.42"
Luh=(44*44 * 0.2205*0.2205) / (9*0.2205 + 10* 0.42) = 15.22 uh
Another guess:
SQRT(22.9 uh / 15.22 uh)* 44 = 54 turns
N = 54
H = 0.513"
Luh = 19.9 uh

60 Turns

OK build:
N = 60
H = 0.570" (former 1" long)
Lwire = 60*PI*0.441 + 12" = about 8 feet
Result:
L = 422 uh &  Q = 63 with coil at center of core.
L = 20.356 uh with air core (a little lower than the target of 22.9 uh) so the target needs to be higher by about 4 times or abut twice the number of turns, so:

120 Turns close spaced

OK build:
N=120 turns
H = 1.14" (former about 2.5 " long)
Lwire = about 16 feet

Result:
Self resonant frequency with ferrite core is about 2.3 Mhz.  i.e. well above 60 kHz.
Dist
L
mh
Q
0
1.264
107.6
.25
1.376
115.1
.50
1.451
120.1
.75
1.524
124.0
1.00
1.581
127.4
1.25
1.625
129.5
1.50
1.6608
129.9
1.75
1.688
130.0
2.00
1.7079
133.0
2.25
1.720
134
2.5
1.726
132
2.75
1.726
132
3.00
1.720
128.8

HP 4274A LCR Meter measuring 160 turn Loop antenna.

WWVB Loop
                  Antenna HP 4275A LCR Meter

It looks like a few turns can be removed to improve the Q at 1.5 mh, but the next step will be to sweep the inductance on the HP 4395A.
After sliding the former/coil to peak at 60 kHz:
Loop 120T close spaced Imaginary no cap
Loop 120T
                  close spaced Imaginary no cap
Something may be wrong with this plot
WWVB Loop 120T on Russian Ferrite Real-Z
WWVB Loop
                  120T on Russian Ferrite Real-Z
A 4n7 cap has an impedance of 564 Ohms at 60 kHz.  If the real resistance of the tank at 60 kHz is 37.3 k Ohms then the Q is 66 which is about half the Q from the 4274A LCR meter at 40 kHz.
WWVB Loop 160T on Russian Ferrite Imaginary-Z
WWVB Loop
                  160T on Russian Ferrite Imaginary-Z

160 turn Loop on HP 4395A
                  Spectrum Analyzer
1 Hz RBW
Noise is about -146 dBm
detection method is sample (i.e I&Q true noise, not peak detection)
Tank circuit connected directly to 50 Ohm input.

When a Galleon 60 x 10 mm 60 kHz resonant loop-stick was connected to the exact same setup, after 32 averages there is no signal at 60 kHz so the 200x10 mm Russian ferrites make better antennas.

I think the antenna performance metric should be G/T, i.e. the ratio of the Gain to the noise.
C-Max says that too high a Q leads to temperature instability.
The other factor is the impedance at reasonance, i.e. related to the value of the resonating cap.  The cap needs to be larger than the coil's self capacitance in order to get a high Q value, so miniumzing the self capacity of the coil seems like a good thing. 

120 Turns spaced one wire diameter

Maybe try a coil that resonates with the same 4n7 cap but haS
120 spaced turns.
5" former
turns over 2.27" spaced apart. aprox 100 turns.
Measured on 4275A at 40 kHz shows 0.952 mH and Q of 92.
Self resonant frequency with ferrite core is about 4.8 MHz.
Loop about 100 turns loose
                  spaced
Something may be wrong with this plot

131 Turns Spaced Loop WWVB 60 kHz

131 Turns
                    Loose Spaced Loop WWVB 60 kHz

The photo is named as a 125 Turn loop ( Loop125STcaps.jpg)
because the turns had not been counted.  It was in Photoshop that it was determined to be really a 131 Turn coil.  

An extension wire was soldered to the above 120T loop antenna and about 30 more turns were wound (to the end of the former.  Then it was measured on the HP 4275A LCR meter showing about 2.4 mH.  Turns were removed until it measured about 1.5 mH with a Q of 235 at 100 kHz.  Then put onto the HP 4395A in Z:Trans mode (RF OUT & A input) with the same 4n7 cap as before and the former moved until resonance was at 60 kHz.  This turns out to be very difficult at this high a Q so a fine tune can be made be tuning a little high then winding on a fractional turn.  Then one wire was opened between the loop and the cap to make a series circuit and that was connected to the 4395A in spectrum analyzer mode (R input).

131 Turns Loose Spaced Loop WWVB 60
                kHz
Note:
This is about the same real impedance as the above close spaced 120Turn loop.  Which is consistent with using the identical 4n7 resonating capacitor and the same 32 AWG wire.

21 Oct 2010 - When soaked in the freezer (zip lock bag) overnight and tested next morning the peak was at 62.5 kHz.  The cap was out of the bag and quickly came to room temp.  Much better to use the C-Max method of using shrink tube to hold the cap next to the ferrite.  Have a bunch of caps of different chemistry on order to see what tempcos are available.
131 Turns Loose Spaced Loop WWVB 60
                kHz
The same setup as above ("C?" means not calibrated) with the parallel combination of the loop and cap fed from 50 Ohms and driving a 50 Ohm load.  The Q is about:

Q = Fcenter / (Fhi - Flow) = 65
where Fhi and Flow are down 3 dB from the peak.
But this may not mean much considering the source and load resistances.
131 Turns Loose Spaced Loop WWVB 60
                kHz
The loop and cap are series connected for this spectrum plot.
Taken at 9:30 am 19 Oct 2010 in my office, i.e. near a working computer and during the day.  The signal is WWVB 20 dB above the noise!!!

Note the "Smp" means the 4395A is in "Noise" mode, i.e. instead of peak detecting it's actually measuring power by squaring the I signal and squaring the Q signal then adding them and taking the square root

To make the noise easier to see the video bandwidth has be lowered to 0.1 Hz rather than use averaging.

The improvement may be because of the  series LC connection, the spaced turns covering more of the ferrite or reducing the self capacitance, or something else?

Oct 22, 2010:  Some more of the CMMR-6P-60  WWVB receivers have been received so that a number of receivers can be tested in parallel with different loops.
The first test will be to compare the stock receivers to see how similar they are with the stock loop antennas.
Then replace one of the stock antennas with the 131T antenna and see what difference it makes on the output at different times of the day.  So far the first stock receiver is producing strong output all the time.

Video of stock CMMR-6P-60

The CMMR-6P-60 WWVB Receiver is shown for just over one minute, a full digital data frame and in the background you can hear sharp ticks that are coming from another WWVB receiver.  In another room is a Self Winding Clock Co. "Western Union" pendulum clock that can also be heard.  The red LED is fed through a 4k7 resistor and the receiver is being powered by three Alkaline AA batteries (about 4.5 Volts).

There was a problem making this video in that when the Nikon D300s was close(4" or so) to the CMMR-6P-60 the receiver quit working.  In order to make the video I used a 2X tele extender so that the camera could be about a foot from the receiver.

The data format is at:
http://www.nist.gov/pml/div688/grp40/wwvbtimecode.cfm

Recorded 25 Oct 2010 at about 0913 to 0914 Pacific Daylight Time (1613 to 1614 UTC).
http://www.youtube.com/watch?v=aTuVfS3ix74

Table of Cap Value & Impedance

Cap
F
Z
Ohm
L
H

0n1
26k5
70m3

0n47
5k64
14m9

1n0
2k65
7m0

1n8
1k47
3m9

4n7*
564
1m5

6n8
390
1m0

10n0
265
0m7

56n0
47
0m1

* 4.7 nF is the cap that C-Max uses on their antennas.

The above improved WWVB loop has been tested using a 4n7 cap which has an Xc of 564 Ohms.  The loop is measuring about 37 k Ohms when parallel resonated with that cap.  That means that the Q is about 66.  This is using 32 AWG for the wire.  (Wiki: Skin Depth)

Skin Depth

Terman's formula for a wire diameter that's 10% higher in resistance when operating at some frequency f (Hz) compared to operating at DC is:
Dwire = 7.874" /SQRT(f) = 0.032"  which is 20 AWG.  So using a larger wire diameter in solid copper should improve the Q and lower the resistance of the coil.
The skin depth in copper is about 10 mills at 60 kHz.

32 AWG is 0.00795" diameter (Wiki AWG)
Note 32 AWG is about the wire size C-Max uses.
 

Patents

Temic (now C-Max)

10/999,339 Radio-controlled clock and method for acquiring time information from a (C-Max), application - ignores non data bits
US 2005/0122952 A1Radio-controlled clock and method for automatically receiving and evaluating ...(C-Max), application - multi frequency receiver
 Horst Haefner et al
7369628 Method for gaining time information and receiver for implementing the Method, (C-Max), May 6, 2008, 375/324 -
discriminates based on width of pulses
Calls: same as 7317905 below except for the last one
7317905 Radio-controlled clock and method for gaining time information (C-Max), Jan 8, 2008, 455/265 ; 368/47; 375/354 -
AGC control in the front end rather than by the uC
Calls:
4440501 Method of automatic adjustment of self-contained radio-clock by means of time mark na
Apr 3, 1984
4768178 High precision radio signal controlled continuously updated digital clock PST
Aug 30, 1988
4823328 Radio signal controlled digital clock PST empl
Apr 18, 1989
5105396 Autonomous radio timepiece na
Apr 14, 1992
5349570 Method for operation of a radio-controlled clock and radio-controlled clock for use in an environment subject to interference fields Temic Sep 20, 1994
5528560 Timepiece receptive of a broadcast time-signal for correcting a time error Seiko
Jun 18, 1996
5727022 Method for improving the signal-to-noise ratio in a transmission system by the formation of area equivalents Temic Mar 10, 1998
5805647 Method for detecting the beginning of time messages Temic Sep 8, 1998
5818851 Method for detecting the time messages in the faulty signal of a time-signal transmitter Temic Oct 6, 1998
6456831 Amplitude change time activated phase locked controller in a selective call receiver NEC
Sep 24, 2002

5818851 Method for detecting the time messages in the faulty signal of a time-signal Transmitter (Temic), Oct 6 1998, 714/746 ; 368/47; 968/907; 968/922
Calls:
4768178 High precision radio signal controlled continuously updated digital clock, (Precision Standard Time, Inc.) Aug 30, 1988 - see PST1020 WWV receiver
4823328 Radio signal controlled digital clock, (not assigned, same names as on 4768178), Apr 18, 1989
5528560 Timepiece receptive of a broadcast time-signal for correcting a time error,  (Seiko) Jun 18, 1996 - time receition only when watch error needs correcting based on past history to save battery
5727022 Method for improving the signal-to-noise ratio in a transmission system by the Formation of Area Equivalents (Temic), Mar 10, 1998, 375/238 ; 375/285; 375/346 - radio controlled clock
Calls:
3281806 Pulse Width Modulation Representation of Paired Binary Digits, Honneywell
Oct 1966
3806656 Decommutation Device In Use In Particular in a Transmission Link with a Missle
Apr 1974
3939304 Decommutator for extracting zero and one bits from a coded message of duration-modulated pulses

Thermal Time Constant

If a free running 32 kHz oscillator was enclosed in a combination of thermal mass and insulation where the time constant was much longer than a day then the daily temperature variations would not be such an influence.  To get a feel for how big a mass and what insulation that represents some experiments follow.

1# Brass Rod

A brass rod 1/2" dia by 3 3/4" long weighing 102 grams is heated in the oven, removed and lightly wrapped in a towel.  The time and temperature are recorded.  The time for the temp to drop by 1/e is 6 min 35 seconds.  So to get a multi-day time constant would take much more mass and much better insulation.

Thermal Conductivity of some materials (Wiki: List of thermal conductivities)
Material   Thermal conductivity (W·m−1·K−1)  
Air 0.024 - 0.025 - 0.0262
Expanded polystyrene 0.03-0.033  ((PS Only) 0.1-0.13)


Specific Heat (Wiki: Table of specific heat capacities)
Substance   Phase   Cp
J/(g·K)  
Air (Sea level, dry, 0 °C) gas 1.0035
Air (typical room conditionsA) gas 1.012
Aluminium solid 0.897

#2 Aluminum Block & Styrofoam Insulation

Block is 6061 3.362" x 2.500" x 2.000" (16.81 cu in or 275.5 cc) and weighs 1 # 12.4 oz (805 grams); 2.92 g/cc or 1.68 oz/cu in.
6010 Aluminum Block w/US quarter dollar for
          scale
Styrofoam Insulation is sold by Michael's Arts & Crafts store.   Branded as "Make It: Fun!" for floral arrangements.
Styrofoam sheets,
          glue, hot wire cutter
B10125WS  1-3/16 x 9-7/8 x 11-7/8 inch (3 x 25 x 30.1 cm Styrofoam Block weight: 2.6 oz (73.7 g) 0.0325 g/cc or 0.0187 oz/cu in.
B181WS      15/16 x 11-15/16 x 17-15/16 inch (2.4 x 30.3 x 45.6 cm) Styrofoam Block weight: 4.2 oz  (119 g) or 0.0359 g/cc
Styro Cutter Model No. 601+ nominal hot Rod ( a hot wire is supported at both ends so can not cut trenches, but a rod can) kerf is 1/16"
The wall wart is rated at 6 VAC & 500 ma for a power of 3 Watts.  This means that it cuts very slowly, not recommended.  The Hot Wire Styrofoam cutters on You-tube are using much more power and cut at a more reasonable rate.  Also it's easy to bend the rod over if you try to cut too fast.
#1510 StyroGlue 4 oz
Looks like Elmer's wood glue.  After one hour still not starting to set.  No info on the bottle about set time.  Some faster way would make doing an assembly much easier.

Notice that the denisty of the Styrofoam is about 90 times lower than Aluminum.

La Crosse WT-3102B WWVB Clock

This is a newer generation WWVB clock compared to the earlier ones.  It syncs much faster and it rotates the hands very fast for the daylight savings time change.  But it probably is not making use of the new phase modulation.

La Crosse
                WT-3102 WWVB Clock
La Crosse
                WT-3102 WWVB Clock

La Crosse UltrAtomic WWVB Clock (404-1235UA-SS)

This is the newest WWVB La Crosse clock that receives the phase modulation.  I powered it up around noon and within 5 minutes is was synced.

Fig 1
La Crosse
                UltrAtomic WWVB Clock (404-1235UA-SS)
Fig 2 Returned 2020 June 11.
For months now pretty much every day at very close to 4:00pm
the clock would advance and stop very near 4:00pm.
Sometimes is would not make it back to 4:00pm and
so would be off by many hours for most of the day.
We'll see how the warranty replacement works.
La Crosse
                UltrAtomic WWVB Clock (404-1235UA-SS)
This clock developed the bad habit of running forward
at about 4pm, going 12 hours and stopping at about 4pm. 

This makes no sense since if it was slow it could just move ahead
the few seconds needed.  If is was fast it could just stop for a few seconds.
I changed batteries, but the old batteries were not dead.

Then it would move forward but not for 12 hours, so now was stopped at
the wrong time.  Sent is back to the factory for a warranty replacement.

Replacement Ultratomic clock 25 June 2020

Fig 1 Box as receiver with broken tape
La
                Crosse UltrAtomic WWVB Clock (404-1235UA-SS)
Fig 2 Interesting and good packing.
La
                Crosse UltrAtomic WWVB Clock (404-1235UA-SS)
Fig 3 2:23pm
As received: Zone: Pacific Time, DST: On, ECO: Off
installed batteries.
Clock ran forward to 4 pm.
as of 2:54 no movement.
3:35 hour & minute hands move to 3:37 and then second hand starts.
Seems OK.
La
                Crosse UltrAtomic WWVB Clock (404-1235UA-SS)

See RFI below for the probable cause of this problem

EverSet ES100

This is the chip used in the La Crosse WT-3102 WWVB Clock above that receives the phase modulation signal.

Universal-Solder - EVERSET ES100 -
LINKS and DOWNLOADS
Fig 1 SKU: 4260474039982
Close to Fig 9 in the EverSet ES100 data sheet
EverSet ES100 WWVB
                  CLock Receiver
Fig 2
EverSet ES100 WWVB
                  CLock Receiver
Fig 3 Advanced Development Kit
SKU: 4260474039999
has the IC missing from the Fig 1 version



2013 New Phase Modulation on WWVB

WWVB

WWVB is upgrading their transmission so that receivers on the East coast will be able to synchronize even with a weak RF signal strength by adding phase modulation. The old constant phase (except for the small phase step) is not gone so receivers that locked to the carrier phase, like the HP 114 and a bunch of other frequency standard receivers will no longer work in stock format.  There's talk of a circuit that can be added between in input and receiver that will remove the phase modulation and do that without the degradation in signal to noise ratio that a squaring circuit introduces, but I haven't seen one yet.

Modes:

Mode
Min CNR dB
Rate (bits/second)
Sync (bits)
Frame Period
How Often
Normal
10
1
13
1 min
1 minute
Message
10
1

1 min
infrequent
Fast
30
100

630 ms 10 sec
Medium
-3
1
106
6 min
30 minutes
Long
-13
1
1020
17 min
once per day

La Crosse Model # 404-1235UA-SS - makes use of the new phase modulation WWVB signal "UltrAtomic Time" - Leapsecond.com - see WT-3102 above

http://www.nist.gov/pml/div688/grp40/wwvb.cfm is the NIST web page talking about the new phase modulation format.
http://www.nist.gov/pml/div688/grp40/upload/NIST-Enhanced-WWVB-Broadcast-Format-1_01-2013-11-06.pdf is the paper, but does not cover all the different formats.

WWVB Time signal Broadcast: An Enhanced Broadcast Format and Multi-Mode Receiver, Liang, Eliezer, Rajan & Lowe, IEEE Communications mag. May 2014.
This paper goes into some detail about the different frame length messages.  There are a number of references with links.

New NIST Time Code to Boost Reception for Radio-Controlled Clocks -
Information on Time and Frequency Services - suitable for NTP
JJY - The Method of Emitting Standard Time and Frequency Signal Emission -
MSF Radio Time Signal

SMU - Yingsi Liang - publications (9 Aug 2014)

Patents

Many of these have some amount of duplication.
8270465 Timing and time information extraction from a phase modulated signal in a radio controlled clock receiver, Oren E. Eliezer, Xtendwave LLC , 2012-09-18, Patent Citations (55) (1965 - 2010) -
8331201 Leap second and daylight saving time correction for use in a radio controlled clock receiver, Oren E. Eliezer, Xw Llc, Grindstone Capital, Llc, Xw Llc Dba Xtendwave, Dec 11, 2012, 368/47, 375/329, 375/316, 368/28 - "The one second/one hour corrections are scheduled to occur when they should take place and the correction is applied exactly when DST or leap second is to go into effect, without having to receive anything around the time of the correction."
8605778 - Adaptive radio controlled clock employing different modes of operation for different applications and scenarios
8659457 Self-compensating digital-to-analog converter and methods of calibration and operation thereof, Oren E. Eliezer, Ryan Lobo, Mark Appel, Xw, Llc., Feb 25, 2014, 341/120 Not clock related           
8774317 - System and Method for Phase Modulation Over a Pulse Width Modulated/Amplitude Modulated Signal for Use in a Radio Controlled Clock Receiver  - Phase Modulation
20130121399 - Timing and Time Information Extraction in a Radio Controlled Clock Receiver -
                        8300687 of the same name but issued Oct 2012?
20130051184 Real-time clock integrated circuit with time code receiver, method of operation thereof and devices incorporating the same, Oren Eliezer, Thomas Jung, Steve Morrison, Mary Cooley, Xtendwave LLC ,
G04R20/08 Setting the time according to the time information carried or implied by the radio signal the radio signal being broadcast from a long-wave call sign, e.g. DCF77, JJY40, JJY60, MSF60 or WWVB -Citations (1987 - 2004)
20120082008 Low Power Radio Controlled Clock Incorporating Independent Timing Corrections, Oren E. Eliezer, Aditya Awasthi, Xtendwave LLC, 2013-09-10, H04W56/0035 Synchronisation arrangements detecting errors in frequency or phase -  Patent Citations (57) (1965 - 2011)-

List of patents by Xw Li

DCF77

The phase modulation system is similar to the one used on the German DCF77 time station, so a receiver that works for it might be modified to work with WWVB.  

Elector magazine for Jan 2002 has an article by Steve Marchant of the UK on a DIY DCF77 receiver.  Marvell ConsultantsDCF77
Blikenlight - The Clock - by Udo Klein in Germany a DCF77 receiver shield for Arduino. The hardware front end is a commercial module (the larger the loopstick the better).

MAS6180C receiver IC

Micro Analog Systems Oy is making what appears to be a family of time code receiver modules similar to the C-max (MAS6180C.pdf).  In addition they offer a family of time code test equipment.
I've asked if their RC-88 signal generator has both AM and phase modulation in the WWVB mode.
Universal Solder - CANADUINO 60kHz Atomic Clock Receiver Module V3 WWVB MSF JJY60 (MAS6180 based) -
The new version includes 74HC14 buffering of the inputs and outputs as well as a ME6209 (pdf) 3.3V regulator

 older version of MAS6180 from 2016 (this was a raw 6180  on a PCB)

Patents

Applications

10/736,372  7324615 Time signal receiver and decoder, (Microchip), Jan 29, 2008,  375/343; 455/181.1 -
10/670,619  7263138 Q-quenching super-regenerative receiver, (Microchip), Aug 28, 2007, 375/316; 331/16; 455/258; 455/259 -
10/746,590  Time signal peripheral, (Microchip), Filing date: Dec 24, 2003, 375/340 -
10/848,988  7327271 Portable weather detector and alert system, Feb 5, 2008, 340/601; 324/72; 340/525; 340/539.28; 340/600; 340/602; 340/690; 700/21; 700/79 -

Patents


2511230 High-voltage inductance coil, Wald Sidney, RCA, 1950-06-13, - a way to wind a toroid to minimize HV arcing by providing an air gap located between the ends of the single turn coil.
2740114 Rod antenna, Stanley A Adams, Standard Coil Products Co, 1956-03-27, 343/788,336/118,343/702 - can be adjusted at time of installation on tube type radio.
4314378 Antenna low-noise Q spoiling circuit, Clarence W. Fowler, Bruce M. Penrod, Tracor, 1982-02-02, - Ferrite loopstick with active circuit

Citations (16)

Publication number Priority date Publication date Assignee Title
US1907653A *1929-03-04 1933-05-09 Telefunken Gmbh Short wave receiver
US2641704A *1950-08-03 1953-06-09 Rca Corp High-inductance loop antenna and system
US2774866A *1956-01-30 1956-12-18 Emerson Radio & Phonograph Cor Automatic gain and band width control for transistor circuits
US2787704A *1954-04-21 1957-04-02 Philips Corp Constant band-width input stage with high q antenna
US3005093A *1960-09-16 1961-10-17 Avco Mfg Corp Transistorized detector and automatic gain control circuit
US3077562A *1960-01-07 1963-02-12 Lee P Key High gain radio receiver
US3479609A *1966-06-13 1969-11-18 Us Army Attenuation circuit using a tuned amplifier whose q is varied by shunting resistors
US3495031A *1967-11-01 1970-02-10 Zenith Radio Corp Variable q i.f. amplifier circuit for a television receiver
US3510807A *1966-09-29 1970-05-05 Us Navy Electronic switch using a series string of two diodes,one zener and one conventional,and a capacitor in parallel with a resonant circuit as a q spoiler
US3528023A *1968-08-291970-09-08 Gen Dynamics Corp Amplifier
US3673523A *1970-10-051972-06-27 Electrohome Ltd Signal translating networks and control circuits for the tuners of signal receivers
US3786363A *1973-01-051974-01-15 Us Navy Voltage-controlled low-pass filter

RF Interference

I've had a couple of encounters with RFI recently in regard to WWVB receivers.

The first was in relation to the La Crosse UltrAtomic wall clock.  The factory replaced it 25 June 2020 because at 4:00 pm every day it would go crazy.  After that in November 2021 I got a Starlink 2-way satellite system that comes with a router.  Because for each the past five years there has been a wildfire within a few miles of my house (Oct2017 & scroll down from there) I have multiple Internet Service Providers (Wiki: ISP) since none of them has all the attributes I want (Reliable, Fast, Low cost).  So I now have three ISPs and three WiFi routers (Wiki).

2.4 Ghz WiFi Band from Agilent E4404B Spectrum Analyzer
Agilent E4404B
                  Spectrum Analyzer 2.4 GHz WiFi Band
AT&T/D-Link router 5 to 7 squares from the left.
WISP router 4 to 5 squares from the left
Starlink router 1 to 2 squares from the left.
All three of these routers are within 15 feet of the UltrAtomic wall clock.  My guess is that they are causing the problems.  I plan to get a ladder and move the clock far from the routers and see if it starts telling time.  Since the arrival of Starlink it has NEVER told the correct time. The clock stopped working and I thought it needed batteries, but getting stuff moved to make room for a ladder caused me to just ignore the clock.  Every now and then the hands moved, but that seemed like a weak battery symptom. 

...the second RFI case.....  A friend received a La Crosse S84107 Wireless Forecast Station that includes a WWVB receiver.  When first installed it did not synchronize to WWVB on neither an East-West axis nor on a North-South axis.  The same table held chargers for an iPhone and iPad as well as a couple of cordless phones.  When all of those were moved over ten feet away the S84107 gets a solid signal.  I have not tried to figure out which is the problem but note that both the iPad and iPhone contain Wifi transceivers that often emit signals even when they are in standby mode.  I think cordless phones only emit signals when in use, so my guess is that the WiFi is the problem with both La Crosse devices.

Note that RFI (Wiki) is usually associated with what's called "in band" signals, i.e. when the interfering signals are in the same band as the device receiving the interference.  In this WWVB case the interfering signals are at a very different microwave frequencies but are causing the WWVB receivers to malfunction.  This has been a problem for as long as there have been radio receivers.  The better receivers have filtering that rejects most if not all out of band signals.  But modern receivers are designed with front ends that accept everything and these designs are susceptible to out of band interference.  The WWVB problem may not be just the front end but could be anywhere since microwave signals could get into any part of the receiver and cause problems.

Links

MasTime Code ICs
DCF77 vs. GPS - an I&Q type LF time receiver - the builder, Kasper, suggests that a direct to DSP approach would be better, see:
LORAN-C Receiver by Poul-Henning Kamp - an improvement would be to band limit the loop antenna, but not high Q since sferics will cause ringing.
MSF Radio Receiver - the MSF signal suffers the same problems as the WWVB signal.
My Time & Frequency Time Transfer info
Projection clocks including a WWVB version.
WWVB Repeater - Getting "Atomic" (WWVB) clocks to work indoors and in weak signal areas

W2VLF: WWVB Antenna Part 1, Part 2, Part 3 - two loopsticks in 1/2"x16" CPVC pipe, close wound between end caps = 15 mH.  Uses Ukrainian (alexer1)  NiZn 200x10mm 400u rods.  120' of 24AWG wire.  DigiKey sells Silver Mica caps with values between 10 & 1000 pF. 2*PI*60E3*15E-3 = 5654 jOhms
The Best Ferrite Loop Antenna I Ever Built - for AM broadcast band - based on the same loop as the WWVB antenna, but only a 2" winding 175/46 Litz wire. 82uH so that it can be used up to 80 meters, but to get to the bottom of the BCB the cap needs to be about 1200 pF. - This is probably equivalent to the McKay Dymec DA-7.
Rescue Electronics WWVB Antenna -

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